I couldn’t begin this post without first saying that this machine is simply AWSOME! I have only completed a dozen or so parts and the surface finishes have been amazing, the ability to hit tight dimension and hold them very impressive. I was experimenting with the Shear Hog and was removing 5 cubic inches/min with about 30% spindle power. I could probably double that without much issue but maybe will try that another time. The folks at Tormach have been absolutely over the top on resolving some minor issues and PathPilot has been the most intuitive, easy to get up and running software I have used.
I wanted to share some tweaks that I have made, but keep in mind that these are specific to my workflow and may not be needed for someone else. Here they are:
A . Monitor and Keyboard height not adjustable. I am 5”8 and found the keyboard and monitor way to high. I was a bit surprised that there is no way to adjust it. The monitor is mounted to the mill with two hinges. You could drill and tap a new set of holes a maximum of 3.75” lower, but I choose to use my new mill to machine a few brackets to offset the height of the hinges. You cannot go lower than 3.75” or the DB25 connector on the rear of the monitor will interfere with the mill.
I still needed to lower the keyboard another four inches so I 3D printed some spacers that drop the keyboard and mouse:
Of course, once you lower the keyboard, it interferes with the door handle. I 3D printed some carbon fiber enforced brackets to bring the handle inwards to clear the keyboard.
Still in the works is a tool holding system that screws into the front of the machine:
I also installed a NexJen 1500 oil skimmer on the rear and of course that interfered with the automatic lubrication system. I made similar brackets to drop the oiler height.
Lastly, I installed a wired probe and tool setter and posted details here: Wired probing/tool setting is now available for the 1500! - Mill - Tormach Forums.
I hope this helps… Richard