2024 Christmas Ornament Limited Addition

I make an ornament every year now and hand them out at Thanksgiving to friends and family. And mail some off too. If you haven’t, you should look up Chris Bathgate. He makes these futuristic machined sculptures that are extremely intricate. Even his prints are artwork. So he inspired me to take the ornament thing a little farther. In this one, the globe is 360 brass, caps and pintel are 304 stainless, and the ball ornament is 642 alum silicon bronze. The bronze colors up nicely in the oven after about 45 minutes. I stayed with a burnt orange and a bluish purple. Both look great. Cap and pintel are threaded and a pin locates the ball ornament. The ball ornament is actually round to within .0015". Could have done better but it’s an ornament. After milling the holes in the globe, the length shrunk by .003", I’ll have to factor that in next time. I used a mandrel I made to turn the globe.


The stainless steel pintel had to be done in two sections as it is 2.5" long. SS is tough, but bends somewhat easily when thin and trying to come up from center at the tip. Polished the reflection chamber and left the outside kind of a brushed finish. It’s fairly heavy so I’ll make a stand so it can be displayed on a shelf or table. Titanium globe next time?

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Hey @Bruce_Kuller that looks fantastic! Which machine(s) did you use to make these?

15L lathe with turret and 770MX
This is the profiling tool I use. I have a LH and RH mounted on the turret. I designed the pintel so I could do the finish pass with one tool. Profiling with LH RH tools requires the tool offsets to be spot on.
This tool does cups too if mounted along Z axis. Great tool.
SXZCR-122

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Love the ornament and I want to do some. My only question is, how much does that brass billet cost you because I priced 2” round bar and it came out to $22 per ornament just for the brass.

@Bruce_Kuller

I wanted to congratulate you on making that awesome ornament. I can’t imagine that machining the pommel was easy, small parts that stick out love to chatter. Making your own mandrel to hold and rotate the part is also a creative way to make that part.

It turned out fantastic, excellent work :+1:

Thanks, love to give them out, but from McMaster Carr, 1.75x1.75x24in is about $350, plus SS, plus Bronze. Maybe about $75 per. That’s why its a limited addition.

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This is stunning! Nice work.